China Powerful High Quality Output Planetary Electric Gearbox LE planetary gearbox clutch

Merchandise Description

Item Description

SIGRINER Straight Angle 1 Stage Precision Planetary Gearbox 
PLMD/PLMD+ HIGH PRECISION
Vintage universal planetary gearbox
PLMD/PLMD+  Higher PRECISIONEconomical all-spherical planetary gearbox 

Technique Parameter 
planetary reducer PLMD60 L1:7  Planetary gearbox with minimal backlash and large precision      

Product A single stage planetary gearbox
Design PLMD60 L1:7 
Gear ratio three     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input speed 3000 RPM
Max input velocity 6000 RPM
Backlash three / 5 ARCMIN
Sound degree ≤58 dB
Lubrication Existence Lubrication
Services existence ≥20000hr
IP grade IP65
Packing Carton, Wood Situation. Picket pallet.
Usages Automation sector,assembly lines,
medium mixers and so on.

Machine equipment and manufacturing programs

Foods and packaging equipment

Textile device

Automatic cHangZhou manufacturing line 

· Printing Equipment   · Slicing Equipment
· CNC Equipment      
· Healthcare Machinery    
· Other Automation Fields

 

Solution Range   

Planetary gearbox is a kind of reducer with extensive versatility.
The inner equipment adopts lower carbon alloy metal carburizing quenching and grinding or nitriding procedure.
Planetary gearbox has the qualities of little structure size, big output torque, high speed ratio, high efficiency, secure and reputable performance, and so on.
Customers can pick the right precision reducer in accordance to the demands of the software.
Please pick the correct sequence in accordance to your applications.:

Cycle Apps (ED≤60%)
Highly dynamic programs
Substantial positioning precision
Reverse procedure
PLMD+ Substantial PRECISION
Software of continuous operation (ED≤60%)
Higher rated speed
Temperature-delicate programs
Higher good quality manage transmission

Technological information 

STAGE 1
Reduction ratio i 3 4 five 6 7 eight 10
Rated output torque T2N Nm fifty five fifty 60 fifty five fifty forty five forty
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Let 1000 occasions in the functioning daily life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input velocity
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Highest input pace n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Highest return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load second
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm .9 .7 .6 .five .4 .three .3
in.lb 8. 6.2 five.3 four.4 three.five 2.7 2.7
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial power F 2AMAX N 1600
lbf 360
Maximum axial drive F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
daily life span Lh hr ≥20000
Efficiency at total load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -fifteen~forty
F 5~forty
The greatest allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The path of rotation   Input and output in the identical route
Security degree   IP65
Set up route   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cmtwo .sixteen .fourteen .13 .thirteen .thirteen .thirteen .thirteen
ten-3in.lb.stwo .14 .twelve .11 .eleven .eleven .11 .11

 

Principal Features:

one. High rigidity: Carburizing, carbon nitrogen co-carburizing, brilliant quenching heat therapy, the positive aspects of higher productivity, great quenching.
two. High precision: Adopt superior equipment,strictly controlled in good quality and engineering.
3. High torque:
(1) Entrance shell and tooth ring adopt integral design 
(2) Integrated layout of planetary frame and output shaft 
(3) Bearing lengthy span design and style, make certain the output load capacity 
(4) Entire needle rolling, boost contact surface 
(5) Modular design and style of motor link plate  
four. Low noise:
The helical tooth floor is modified for tooth form and direct to minimize the effect and sound of equipment on the enter and output,
then boost gear service daily life tremendously.
 

– Extensive velocity range, flat torque

– Exceptional speed balance, Steady operation,Variable velocity

– Compact dimensions

– Substantial efficiency and power-conserving,Highest effectiveness

– Lou temperature increase, lower noise

– Low vibration and Longer lifetime 

Merchandise Drawing.: 

Highest 8 clamping hub diameter

Greatest fourteen clamping hub diameter 

Greatest 19 clamping hub diameter

Optional: optional output shaft

        Flat key output 

        Optical axis
                      

OUR Advantage

Technologies & Innovation   

We style and technologies
1. The gear transmission interface adopots complete needle roller bearings with no cage,
increading the speak to location to increase the rigidity of the construction and the output torque.

2. The earth carrier and the output shaft adopts an integrated construction design to
enhance the compactness of the structurer although making certain the highest torsional rigidity.

three. Making use of synthetic lubricating grease and adopting the sealing style of IP65 protection grade,
the lubricating oil does not leak and is servicing-free.

four. By trimming the tooth profile and guide of the screw tooth surface to lessen the effect and sound of the equipment in and out,
make the gear meshing procedure much more stable and improve the provider daily life of gear system. 

five. The reducer adopts helical gear design,and its tooth profile meshing ratio is more than twice that of common spur gears.
It has the attributes of clean running,reduced noise,substantial output torque and minimal backlash. 
   

Specialized providers:

  • In accordance to the appropriate parameters provided by the client, the CZPT engineering computer software is used to create the motion load curve diagram of the mechanism gear to receive the corresponding parameters and derive the movement load curve. Intuitively show important parameters and load indexes in the transmission technique to help consumers carry out realistic structural design.
  • SIGRINER supplies a motor databases from 500 servo motor makers throughout the world

Customer education:
We are honored to give you with our applied computing and transmission design and style expertise. We can supply related coaching according to your requirements. Make sure you make contact with our engineer. 
  
Features of CZPT Precision planetary gearbox

  • Really substantial power density, torque increased by 40%
  • Simple motor set up, optional installation with duration compensation
  • Versatile set up, the gearbox can be installed vertically, horizontally, and up or down together with the pushed shaft
  • Really higher positioning accuracy, return clearance is considerably less than arc minutes
  • By way of helical gear meshing, the procedure is secure, and the working sounds is significantly less than 50dB-A
  • The world’s top existence expectancy, and the uncooked materials and system of the seal ring have been optimized

 

Application.: 

  • We provide rapidly supply and robust assist all over the world through a full product sales and service network
  • With a long time of abundant knowledge, our authoritative professionals offer marketplace-foremost consulting providers for various industrial sectors 
  • Robotics, automation and manipulator engineering
  • A selection of servo gearboxes and mechanical transmission systems, from inexpensive to high-finish designs can be used to numerous robots and their auxiliary axes, these kinds of as transmission shafts and station control devices 
  • Printing machine
  • Innovative gearbox ensures stability, synchronization precision and extended-time period accuracy even at higher speeds
    The excellent solution for substantial-quality printing procedures and other steady duty programs
    Choice: built-in sensor for checking paper pressure and similar parameters  
  • Device resources and manufacturing techniques
  • Large precision, steady procedure and higher efficiency are all derived from secure, zero backlash and high rigidity mechanical technique options, these kinds of as the software of items on feed, rotation and auxiliary axes 
  • Foods and packaging machinery
  • A series of gearboxes specifically developed for various shafts employed in the subject of packaging technological innovation (which includes gearboxes with anti-corrosion design)-can improve operate effectiveness, mechanical adaptability and cycle speed 
  • Textile machine  
  • Computerized cHangZhou manufacturing line


Our Solutions.:

1) Aggressive price and excellent good quality

2) Utilised for transmission programs.

3) Exceptional functionality, lengthy making use of daily life
4) Prompt response on receiving Inquiries or any other messages from clients
five) only regular planetary gearbox equipped

Supply and transport: We provide CZPT delivery, global specific and air transportation to deliver your merchandise to you.
(*Arrival time will vary depending on location nation coverage and targeted traffic situation.)

Serving: All goods have a one-calendar year guarantee and on the internet complex help. 

FAQ

Q: Are you investing organization or maker?

A: We are team business with huge assortment of products and manufacturing bases, also do buying and selling firm company with a lot more than 20 years export encounters.

Q:What is the MOQ?

A: 1 or 2pcs is available.

Q: How prolonged is your shipping and delivery time?

A: 3-5 times through DHL, TNT, UPS, FEDEX. Ocean shipping is based mostly on various countries.

Packaging & Shipping and delivery

packaged in Carton with foam within or as for every customer’s specifications (Common export canton) 
Direct Time:

Amount(Parts) 1 – 10 >10
Est. Time(times) fifteen To be negotiated

 

To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, printing machine/ textile machine
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD60 L1:7 
Gear ratio 3     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 55 50 60 55 50 45 40
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 0.9 0.7 0.6 0.5 0.4 0.3 0.3
in.lb 8.0 6.2 5.3 4.4 3.5 2.7 2.7
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
life span Lh hr ≥20000
Efficiency at full load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.16 0.14 0.13 0.13 0.13 0.13 0.13
10-3in.lb.s2 0.14 0.12 0.11 0.11 0.11 0.11 0.11

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated
To Be Negotiated 5 Pieces
(Min. Order)

###

Application: Motor, Machinery, printing machine/ textile machine
Hardness: Soft Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

Item One stage planetary gearbox
Model PLMD60 L1:7 
Gear ratio 3     4    5      7    10
Rated output torque 55   50   60    50    40
Rated input speed 3000 RPM
Max input speed 6000 RPM
Backlash 3 / 5 ARCMIN
Noise level ≤58 dB
Lubrication Life Lubrication
Service life ≥20000hr
IP grade IP65
Packing Carton, Wooden Case. Wooden pallet.
Usages Automation industry,assembly lines,
medium mixers and so on.

Machine tools and manufacturing systems

Food and packaging machinery

Textile machine

Automatic canning production line 

· Printing Machinery   · Cutting Machinery
· CNC Machinery      
· Medical Machinery    
· Other Automation Fields

###

STAGE 1
Reduction ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 55 50 60 55 50 45 40
in.lb 487 443 531 487 443 398 354
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
 
N 1n rpm 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLMD 60≤5ARCMIN   PLMD+ 60≤3ARCMIN  custom made≤1 ARCMIN
No-load moment
(nt=3000rmp, gearbox 20°C)
 
T 012 Nm 0.9 0.7 0.6 0.5 0.4 0.3 0.3
in.lb 8.0 6.2 5.3 4.4 3.5 2.7 2.7
Torsional rigidity C t21 Nm/ arcmin 4
in.lb / arcmin 31
Maximum radial force F 2AMAX N 1600
lbf 360
Maximum axial force F 3RMAX N 400
  lbf 90
Maximum roll torque M 2KMax Nm 152
  in.lb 1345
life span Lh hr ≥20000
Efficiency at full load η % 1STAGE≥97/2STAGE≥95
Ambient temperature ºC -15~40
F 5~40
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise(i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Moment of inertia J1 Kg.cm2 0.16 0.14 0.13 0.13 0.13 0.13 0.13
10-3in.lb.s2 0.14 0.12 0.11 0.11 0.11 0.11 0.11

###

Quantity(Pieces) 1  10 >10
Est. Time(days) 15 To be negotiated

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
planetarygearbox

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Powerful High Quality Output Planetary Electric Gearbox LE     planetary gearbox clutchChina Powerful High Quality Output Planetary Electric Gearbox LE     planetary gearbox clutch
editor by czh 2022-12-20